Product Design · 2026

Wave

A salvaged pair of speakers, rebuilt into a custom desktop enclosure.

Brief
ten deliverables a week, for ten weeks (group)
Disciplines
electronics · woodworking · audio · product design
Source
a broken pair of Edifier desktop speakers
Made with
CNC'd solid wood, hand-finished · 3D-printed and machined internals
The Brief

Wave came out of a brief called Process Porn, from a Processes and Design Theory studio. Its whole object was to develop a methodology of your own by celebrating the process of making over any finished product - design as play, graded seventy percent on process and thirty on result. The instruction, almost literally, was to forget the outcome and document the journey: ten deliverables a week, for ten weeks.

Ten weeks of process, not one product

So we did not set out to design a speaker. Over the term the team - Mansour, Anya and I - worked through a sequence of experiments: deconstructing and reconstructing found furniture into chairs, testing wood stains and finishes, repurposing offcuts. The brief rewarded the exploration itself, so the work was a string of outcomes rather than a march toward one. The speaker was where it finally settled - the most resolved thing the process produced.

The key decision

When the process found its object, it found a constraint to work against. We started from a broken pair of Edifier desktop speakers - the drivers were salvageable, the housings were not - so the speaker became a job of repair and rehousing rather than building from nothing. We rebuilt the salvaged drivers into a custom enclosure, CNC'd from solid wood and finished by hand, with the crossover, amplifier, port and wiring mounted inside and Bluetooth and a twelve-volt supply driving it. Wood was a functional choice as much as an aesthetic one: a rigid, solid cabinet limits the unwanted resonance a flimsy housing introduces, so it suits the driver as well as the eye.

Materials and CNC tests from the early weeks
Materials and CNC tests from the early weeks
The manual

The most unusual deliverable was a thing in its own right: a full, illustrated build manual - "Build a Speaker" - documenting the entire assembly step by step, from gluing and clamping the cabinet, through populating and soldering the crossover and mounting the electronics, to first power-up, testing and troubleshooting. Writing it turned a one-off object into something repeatable and shareable, which is the truest expression of what the course was about: the method is the work, made open enough for someone else to follow.

What the process left behind

The result is a working Bluetooth desktop speaker - salvaged drivers in a hand-finished wooden body - and a manual that lets someone rebuild it. But the real deliverable was the methodology the brief was after, and it is one that recurs across my product work: let the making lead, document everything, keep what works, and rebuild the rest.

Side detail - the wood grain and the driver mounting
Wave and Mantis paired on the same desk
Wave - finished